胶印设备工作原理与安装调试

第 1 章 胶印设备发展历程 .................................................................................... 1 第 2 章 胶印设备工作原理 .................................................................................. 10 2.1 胶印设备工作原理 .........................................................................................10 2.1.1 印刷单元工作原理 ...........................................................................................10 2.1.2 离合压机构的工作原理 ...................................................................................13 2.1.3 调压机构工作原理 ...........................................................................................19 2.1.4 印刷压力形成原理 ...........................................................................................22 2.1.5 印版滚筒的工作原理 .......................................................................................23 2.1.6 橡皮滚筒的工作原理 .......................................................................................27 2.1.7 压印滚筒的工作原理 .......................................................................................29 2.1.8 传纸滚筒的工作原理 .......................................................................................36 2.1.9 滚筒清洗装置的工作原理 ...............................................................................37 2.1.10 单张纸印刷机滚筒排列分析 .........................................................................39 2.1.11 走肩铁 .............................................................................................................42 2.2 纸路工作原理 .................................................................................................43 2.2.1 输纸部分工作原理 ...........................................................................................45 2.2.2 规矩部分工作原理 ...........................................................................................53 2.2.3 滚筒部分的工作原理 .......................................................................................56 2.2.4 收纸部分工作原理 ...........................................................................................58 2.2.5 卷筒纸设备的工作原理 ...................................................................................64 2.3 水路和墨路工作原理 .....................................................................................66 2.3.1 水墨路工作原理 ...............................................................................................66 2.3.2 供水供墨原理 ...................................................................................................70 2.3.3 匀水匀墨原理 ...................................................................................................71 2.3.4 串水串墨原理 ...................................................................................................72 2.3.5 靠版墨辊和水辊工作原理 ...............................................................................74 2.3.6 水墨辊压力控制 ...............................................................................................76 2.3.7 洗墨装置 ...........................................................................................................77 2.3.8 无水胶印墨路机构 ...........................................................................................78 2.3.9 其他墨路 ...........................................................................................................78 2.4 油路工作原理 .................................................................................................79 2.5 电路原理 .........................................................................................................81 2.6 气路的工作原理 .............................................................................................85 第 3 章 胶印工艺与材料 ...................................................................................... 87 3.1 水墨平衡原理 .................................................................................................87 3.2 水量控制方法 .................................................................................................88 3.3 半色调印刷 .....................................................................................................89 3.4 网线与印刷质量 .............................................................................................91 3.5 网角与印刷质量 .............................................................................................92 3.6 叠印与印刷质量 .............................................................................................92 3.7 中性灰 .............................................................................................................93 3.8 纸张 .................................................................................................................94 3.9 油墨 .................................................................................................................96 3.10 润版液 ...........................................................................................................98 3.11 版材 ...............................................................................................................99 3.12 橡皮布 .........................................................................................................102 3.13 包衬 .............................................................................................................103 3.14 印刷压力 .....................................................................................................104 3.15 光源 .............................................................................................................106 第 4 章 胶印设备安装调试 ................................................................................ 107 4.1 安装位置的选择 ...........................................................................................107 4.1.1 地理位置 .........................................................................................................107 4.1.2 工艺流程 .........................................................................................................108 4.1.3 厂房空间 .........................................................................................................109 4.2 机器地基 .......................................................................................................110 4.3 机器卸车 .......................................................................................................115 4.4 机器搬运 .......................................................................................................116 4.5 机器就位 .......................................................................................................117 4.6 机器对接 .......................................................................................................118 4.7 部件安装 .......................................................................................................120 4.8 安全检查 .......................................................................................................121 4.9 空运转 ...........................................................................................................122 4.10 纸路调整 .....................................................................................................123 4.11 水墨路调整 .................................................................................................130 4.12 印刷打样 .....................................................................................................135 4.13 综合评价 .....................................................................................................139 4.14 机器拆卸 .....................................................................................................140 4.15 二次安装 .....................................................................................................141 4.16 二手设备拆装注意事项 .............................................................................142 第 5 章 胶印设备验收 ....................................................................................... 146 5.1 文件资料核对 ...............................................................................................146 5.1.1 文件清单目录核对 .........................................................................................147 5.1.2 文件清单与货物核对 .....................................................................................147 5.2 机器外观检测 ...............................................................................................153 5.3 主要技术指标检测 .......................................................................................156 5.3.1 安全检测 .........................................................................................................156 5.3.2 空运转检测 .....................................................................................................157 5.3.3 负载检测 .........................................................................................................159 5.4 检测结论分析 ...............................................................................................163 5.4.1 检测程序要合法 .............................................................................................163 5.4.2 检测人员资质和数量的合法性 .....................................................................165 5.4.3 检测结果的合法性 .........................................................................................166 5.4.4 争议解决 .........................................................................................................167 5.4.5 检测档案管理 .................................................................................................167 5.4.6 检测结果总结分析 .........................................................................................167 参考文献 ............................................................................................................. 168